Biomanufacturing

First–in-class approach to biomanufacturing for ag biologicals.

Unlike traditional production and delivery methods, 3Bar Biologics’ innovative, modular process reduces CapEx, increases output, de-risks the microbe production journey, and accelerates speed-to-market—increasing manufacturing flexibility, production agility, efficiency, and cost-effectiveness.

undeniable Results

Our approach yields a 1,280% improvement in ROI!

We help our partners realize untapped revenue and maximize R&D asset value, using a modular, unitized production process with the scalability to match demand and held them, reduce their CapEx all while decreasing microbe contamination risk and limiting mutation.

COMMERCIALIZATION OBSTACLES

A tough row to hoe. The three barriers to commercialization.​

Research & Development

  • Microbes are locked in R&D
  • Hard-to-stabilize microbes are too often abandoned
  • Time and costs to productize and scale-up production are hindrances

Manufacturing

  • Loss of viability, stability, and efficacy during production
  • Failure to meet label claims
  • Genetic drift
  • High contamination risk during scale-up

Distribution

  • Overproduction and waste
  • Limited shelf life
  • Cold chain logistics
  • Response time for market changes

How we do it

Re-Inventing biomanufacturing

Our approach to biomanufacturing facilitates fermentation directly within the packaging to deliver more viable microbes to the field:

  • De-risking the microbe production journey using a born-on-date, and preserving timelines due to agile assembly-based manufacturing
  • Eliminates secondary microbe formulation or preservative development
  • Produces a dry formulation in advance, facilitating on-demand (modular) production
  • Maintains a sustainable footprint, due to less water and energy consumption
  • Eliminates cold chain distribution (no refrigeration needed)
  • Minimizes restrictions in the ag biological discovery pipeline, opening the door to non-spore formers
  • Increases microbe quality when scaling up, compared to variability inherent to large-scale production
  • Enables economic expansion to new geographies

Find out how we can meet your biomanufacturing or packaging needs. Or, contact us to learn more.

ADAPTIVE APPROACH

Our flexible approach can be adapted for all companies regardless of size.

Our approach is easily adapted to ag biological companies of all sizes and production volume, and it offers a broad range of packaging sizes and designs.

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